2016-Sustainable Industrial Processing Summit
SIPS 2016 Volume 10: Battery, Recycling, Environmental, Mining

Editors:Kongoli F, Kumar V, Aifantis K, Pagnanelli F
Publisher:Flogen Star OUTREACH
Publication Year:2016
Pages:220 pages
ISBN:978-1-987820-54-6
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Efficient recovery of copper from a copper converter dust via thin layer leaching and solvent extraction.

    Francisco Jose Alguacil1; Francesca Pagnanelli2;
    1CENIM-CSIC, Madrid, Spain; 2SAPIENZA UNIVERSITY OF ROME, Rome, Italy;
    Type of Paper: Keynote
    Id Paper: 119
    Topic: 7

    Abstract:

    The production of flue dusts is inherent in copper pyrometallurgy. These flue dusts are originated in the three types of furnaces used: flash, reverberatory and converters, and all have the same characteristics: a high content of copper accompanying with a myriad of other elements. This is because these dusts can be considered profitables (copper) and hazardous (arsenic, etc.), the above together with the nondesirable option of their recycling to the corresponding furnace, make of a necessity their treatment prior to their eventual dumping.
    The present investigation deals with the treatment of one of these dusts, a converter dust, via hydrometallurgical treatment. The high copper content of the starting material (74 % copper in which 30% is metallic copper), makes any conventional leaching unusable, thus, an advanced option like thin layer leaching of the dust with nitric acid, followed by dissolution in water, leads to a pure copper solution.
    However, the purity and copper concentration in the solution can be increased via solvent extraction, and a counter-current circuit using Acorga PT5050 dissolved in a kerosene diluent as extractant phase has been proved during 80 hours. The results indicated that a net copper gain of near 12 g/L copper is achieved and the existing aqueous solution can feed a copper electrowinning plant.

    Keywords:

    Converter; Dust; Hydrometallurgical; Leaching; Recycling;

    References:

    [1] F.J. Alguacil, L. Magne, P. Navarro and J. Simpson: Hydrometallurgical Treatment of Copper Flue Dusts. Removal of Arsenic from the Leaching Solutions, Rev. Metal. MADRID 32 (1996), 400-407.
    [2] M.I. Martín, A. López-Delgado, F.A. López, A.G. Coedo, M.T. Dorado and F.J. Alguacil: Treatment of Copper Converter Flue Dust for the Separation of Metallic/Non-metallic Copper by Hydrometallurgical Processing, J. Chem. Eng. Japan 3 (2003), 1498-1502.
    [3] A.Morales, M. Cruells, A. Roca and R. Bergo: Treatment of Copper Flash Smelter Flue Dusts for Copper and Zinc Extraction and Arsenic Stabilization, Hydrometallurgy 105 (2010), 148-154.
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    [6] Q. Li and Y.Z. Zhao: An Environmentally Friendly Process to Recover Zinc from Flue Dusts of Secondary Copper Industry, Res. J. Chem. Environ. 18 (2014), 13-19.
    [7] F.J. Alguacil, I. Garcia-Diaz, F.A. Lopez and O. Rodriguez: Recycling of Copper Flue Dust via Leaching-Solvent Extraction Processing, Desalin. Water Treat. 56 (2015), 1202-1207.
    [8] A. Kilicarslan and M.N. Saridede: Treatment of Industrial Brass Wastes for the Recovery of Copper and Zinc, Sep. Sci. and Technol. 50 (2015), 286-291.
    [9] F.J. Alguacil, A. Cobo and M. Alonso: Copper Separation from Nitrate/Nitric Acid Media using Acorga M5640 Extractant. Part I: Solvent Extraction Study, Chem. Eng. J. 85 (2002), 259-263.
    [10] A.M. Sastre and F.J. Alguacil, Co-extraction and Selective Stripping of Copper(II) and Molybdenum(VI) using LIX 622, Chem. Eng. J. 81 (2001), 109-112.

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    Cite this article as:

    Alguacil F and Pagnanelli F. Efficient recovery of copper from a copper converter dust via thin layer leaching and solvent extraction.. In: Kongoli F, Kumar V, Aifantis K, Pagnanelli F, editors. Sustainable Industrial Processing Summit SIPS 2016 Volume 10: Battery, Recycling, Environmental, Mining. Volume 10. Montreal(Canada): FLOGEN Star Outreach. 2016. p. 117-126.