2016-Sustainable Industrial Processing Summit
SIPS 2016 Volume 6: Yagi Intl. Symp. / Metals & Alloys Processing

Editors:Kongoli F, Akiyama T, Nogami H, Saito K, Fujibayashi A
Publisher:Flogen Star OUTREACH
Publication Year:2016
Pages:480 pages
ISBN:978-1-987820-46-1
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
CD-SIPS2016_Volume1
CD shopping page

    Effective use of waste heat in steelworks

    Akio Fujibayashi1;
    1JFE STEEL CORP., Kawasaki, Japan;
    Type of Paper: Plenary
    Id Paper: 116
    Topic: 3

    Abstract:

    The steel industry in Japan has continuously challenged the development of energy saving technologies for achieving substantial reductions in CO2 emission for the past several decades. This report describes, firstly, typical Japanese energy saving technologies, such as TRT for the blast furnace, CDQ for the coke oven and the regenerative burner system for the heating furnace, which were developed and are now standard Japanese technologies in the steel works. Secondly, it explains advanced new heat recovery systems which have been developed such as the thermoelectric generation (TEG) system, which uses the waste heat of the continuous caster, and a system for recovery of heat from hot slag in the steelmaking process. Finally, the concluding remarks discuss current and future studies for the use of waste heat in the steel works that should be developed, such as heat storage systems and control systems for heat supply-and-demand management not only for the steel works, but also for linkage with other industries in order to realize cascade use of energy.

    Keywords:

    CO2; Emissions; Energy; Recovery; Waste;

    References:

    [1] I. Fujimoto and K. Kuwabata: The Development of the Heat Economy in Iron and Steel Industry Last 10 Years, Tetsu-to-Hagane, 50(1964), 962-972
    [2] T. Katada: Report of Heat Economy Technique Committee of the Joint Research Society of ISIJ, Tetsu-to-Hagane, 62(1976), 1449-1456
    [3] Y. Iino, F. Soma and K. Hashimoto: Environmental Conservation Activities in Steel Works, JFE Tech. Report, 6(2004), 5-12
    [4] http: //www.jisf.or.jp/ en/ activity/ climate/ documents/ Steel Industry Measures to Combat Global Warming-201601.pdf
    [5] ISIJ, “Ironmaking and Steelmaking,” Vol. 1 of Handbook of Iron and Steel, 5th Edition, 2014, ISIJ, 194.
    [6] T. Mori, T. Fujimura and S. Sato: The Coke Dry Quenching Process as the Energy-saving Technology, Tetsu-to-Hagane, 64(1978), 1914-1921
    [7] ISIJ, “Ironmaking and Steelmaking,” Vol. 1 of Handbook of Iron and Steel, 5th Edition, 2014, ISIJ, 111.
    [8] I. Taniguchi, A. Takegoshi, M. Matsumoto, M. Yamamoto, K. Kurihara and H. Eda: Technology for the Development of Hot Direct Rolling in Hot Strip Mill, Tetsu-to-Hagane, 74(1988), 1386-1393
    [9] S. Fukushima, Y. Suzukawa, T. Akiyama, Y. Kato, A. Fujibayashi and T. Tada: Eco-friendly Regenerative Burner Heating System Technology Application and Its Future Prospects, NKK Technical Review, 87(2002), 30-37
    [10] A. Fujibayashi: The Future of Energy Conservation Technology for CO2 Reduction of Steel Industry, Proceedings of Nishiyama Commemorative Tech. Seminar, 203(2010), 83-103
    [11] www.rite.or.jp/results/result_reports/pdf/2007-cocs.pdf
    [12] J. Ando, T. Nakahara, H. Onous, S. Ichimura and M. Kondo: Mitsubishi Heavy Industries Tech. Rev., (1985), 136.
    [13] M. Yoshinaga, K. Fujii, T. Shigematsu and T. Nakata: Dry Granulation and Solidification of Molten Blast Furnace Slag, ISIJ Int., 22(1982), 823-829
    [14] T. Mizuochi, T. Akiyama, T. Shimada, E. Kasai and J. Yagi: Feasibility of Rotary Cup Atomizer for Slag Granulation, ISIJ Int., 41(2001), 1423-1428
    [15] N. Shigaki, H. Tobo, S. Ozawa, Y. Ta and K. Hagiwara: Heat Recovery Process from Packed Bed of Hot Slag Plates, ISIJ Int., 55(2015), 2258-2265
    [16] T. Kuroki, R. Murai, K. Makino, K. Nagano, T. Kajihara, H. Kaibe, H. Hachiuma and H. Matsuno: Research and Development for Thermoelectric Generation Technology Using Waste Heat from Steelmaking Process, J. Electron. Mater., 44-6(2015), 2151-2156
    [17] S. Yamashita, K. Tanaka and K. Mizoguchi: Exergy Analysis on the Kalina Cycle and the Organic Rankine Cycle, J. J. S. Energy & Resources, 35, 6(201), 397-404
    [18] http://www.kankeiren.or.jp/kankyou/pdf/095.pdf
    [19] T. Akiyama: Three Viewpoints of Latent Heat Storage, Chemical Storage and Thermoelectric Power Generation for Energy Utilization Technology of Industrial Waste Heat beyond Time and Space, J. Jpn. Inst. Energy., 86(2007),161-167
    [20] W. D. Steinmann and R. Tamme: J. Sol. Energy Engng., 130(2008), 1, 011004.
    [21] T. Akiyama and J. Yagi: Feasibility of Symbiotic Ironworks, Tetsu-to-Hagane, 82(1996), 177-184

    Full Text:

    Click here to access the Full Text

    Cite this article as:

    Fujibayashi A. Effective use of waste heat in steelworks. In: Kongoli F, Akiyama T, Nogami H, Saito K, Fujibayashi A, editors. Sustainable Industrial Processing Summit SIPS 2016 Volume 6: Yagi Intl. Symp. / Metals & Alloys Processing. Volume 6. Montreal(Canada): FLOGEN Star Outreach. 2016. p. 129-136.