2016-Sustainable Industrial Processing Summit
SIPS 2016 Volume 8: Non-ferrous, Rotary Kiln, Ferro-alloys, Rare Earth, Coal

Editors:Kongoli F, Xueyi G, Shumskiy V, Kozlov P, Capiglia C, Silva AC, Turna T
Publisher:Flogen Star OUTREACH
Publication Year:2016
Pages:350 pages
ISBN:978-1-987820-50-8
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
CD-SIPS2016_Volume1
CD shopping page

    Simulation of gas phase motion in oxygen bottom blown copper smelting process

    Shuyang Yan1; Qinmeng Wang2; Qinghua Tian2; Xueyi Guo2;
    1CENTRAL SOUTH UNIVERSITY, hunan changsha, China; 2CENTRAL SOUTH UNIVERSITY, Changsha, China;
    Type of Paper: Regular
    Id Paper: 174
    Topic: 6

    Abstract:

    The volume of a fluid model in FLUENT software was adopted to simulate the gas-liquid two-phase flow motion in the oxygen bottom blown smelting process. The energy transfer process between gas-liquid phase, the variation law of the velocity field and pressure field and the formation, division and mergence behaviors of bubbles in the bath were mainly studied. The results showed that the formation, division and mergence behaviors of bubbles were closely linked with the velocity field and pressure field in the bath. Bubbles breakup was mainly caused by the interaction of bubbles at an earlier stage, then caused by gas-liquid two-phase movement effect. The energy transfer occured when the gas phase entered into the liquid phase at a certain speed. The flow velocity in the upper part of the oxygen lance zone was relatively high while the flow velocity was slow on both sides in the bath. With gas phase entering into liquid phase continuously, the distribution of velocity field and momentum filed expended gradually in the bath which stirred the bath efficiently. The variation of vector and momentum distribution showed that there was a symmetrical gas-liquid two-phase action region on both sides in the bath in which spinning motion of bubbles was helpful to generate tiny air bubbles to improve the efficiency of bath reaction.

    Keywords:

    Copper; Gases; Oxygen; Pressure;

    References:

    [1] Cui Zhixiang, Shen Dianbang, Wang Zhi, Li Weiqun, Bian Ruimin: New process of copper smelting with oxygen enriched bottom blowing technology, Nonferrous Metals (Extractive Metallurgy), 3(2010), 17-20
    [2] Chen Zhiruo: The application of oxygen bottom-blown bath smelting of copper, China Nonferrous Metallurgy, 5 (2009), 16-22.
    [3] Li Linbo, Zeng Wenbin, Zhu Jun, Tian Qingzhang, Xue Jingjing: Application of CFD numerical simulation technology in metallurgy, Journal of Iron and Steel Research, 12 (2011), 1-4.
    [4] LAPIN A. Numerical simulation of the dynamics of two-phase flow in bubble columns, Chemical Engineering Science, 21 (1994), 3661-3674.
    [5] SOKOLIEHIN A, EIGENBERGER G, LAPIN A: Dynamical numerical simulation of gas-liquid two-phase flows, Chemical Engineering Science, 9 (1997), 611-626.
    [6] Shao Pin, Zhang Tingan, Liu Yan, Wang Dongxing: Numerical simulation of gas-liquid flow behavior in a copper matte bottom-blowing converter, Journal of Northeastern University(Natural Science), 9 (2012), 1303-1306.
    [7] Wang Shibo: Numerical simulation research of flow and heat transfer on top-blown bath in ISA furnace[D]. Yunnan: Kunming University of Science and Technology, 2013.
    [8] Lou Wentao, Zhang Bangqi, Shi Zhe: Simulation of bubble dynamics in water model of ISA Vessel, China Nonferrous Metallurgy, 1( 2010), 48-53.
    [9] Yan Hongjie, Liu Fangkan, Zhang Zhenyang, Gao Qiang, Liu Liu, Cui Zhixiang, Shen Dianbang: Influence of lance arrangement on bottom-blowing bath smelting process, The Chinese Journal of Nonferrous Metals, 8 (2012), 2393-2400.
    [10] Zhang Zhenyang, Chen Zhuo, Yan Hongjie, Liu Fangkan, Liu Liu, Cui Zhixiang, Shen Dianbang: Numerical simulation of gas-liquid multi-phase flows in oxygen enriched bottom-blown furnace, The Chinese Journal of Nonferrous Metals, 6(2012), 1826-1834.
    [11] Wang Xiaoling, Dong Haifeng, Zhang Xiangping, Yu Liang, Zhang Suojiang, Xu Yan: Numerical simulation of single bubble motion in ionic liquids, Chemical Engineering Science, 22 (2010): 6036-6047.
    [12] Chen Wenyi, Wang Jingbo, Jiang Nan, Zhao Bin, Wang Zhendong: Numerical simulation of gas-liquid two-phase jet flow in air-bubble generator, Central South University of Technology, 1 (2009), 140-144.
    [13] Wang Han, Zhang Zhenyu, Yang Yongming, Zhang Huisheng: Numerical investigation of the interaction mechanism of two bubbles, International Journal of Modern Physics C, 1 (2010), 33-49.
    [14] LIANOS C A, GARCIA-HERNANDEZ H S, RAMOS-BANDERAS J A,DE BARRETO J, SOLORIO-DIAZ G: Multiphase modeling of the fluid dynamics of bottom argon bubbling during ladle operations, ISIJ International, 3 (2010), 396-402.
    [15] Liu Heping, Qi Zhenya, Xu Mianguang: Numerical simulation of flow and interfacial behavior in three-phase argon-stirred ladles with one plug and dual plugs, Steel Research International, 4 (2011), 440-458.

    Full Text:

    Click here to access the Full Text

    Cite this article as:

    Yan S, Wang Q, Tian Q, Guo X. Simulation of gas phase motion in oxygen bottom blown copper smelting process. In: Kongoli F, Xueyi G, Shumskiy V, Kozlov P, Capiglia C, Silva AC, Turna T, editors. Sustainable Industrial Processing Summit SIPS 2016 Volume 8: Non-ferrous, Rotary Kiln, Ferro-alloys, Rare Earth, Coal. Volume 8. Montreal(Canada): FLOGEN Star Outreach. 2016. p. 245-254.