2017-Sustainable Industrial Processing Summit
SIPS 2017 Volume 1. Barrios Intl. Symp. / Non-ferrous Smelting & Hydro/Electrochemical Processing

Editors:Kongoli F, Palacios M, Buenger T, Meza JH, Delgado E, Joudrie MC, Gonzales T, Treand N
Publisher:Flogen Star OUTREACH
Publication Year:2017
Pages:264 pages
ISBN:978-1-987820-61-4
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Treatment of Gases from Flash Furnace and Slag Cleaning Furnace Tapping Ventilation System

    Guillermo Rios1; Pedro Goncalves2; Leandro Gonzalez2; Manuel Ramos2; Jesus Ovalle2; Miguel Palacios2;
    1ATLANTIC COPPER SLU, Huelva, Spain; 2, , ;
    Type of Paper: Plenary
    Id Paper: 165
    Topic: 6

    Abstract:

    The gases from the Flash Smelting Furnace (FSF) and the Slag Cleaning Electric Furnace (SCEF) tapping operations are conducted through exhaust hoods located in the launders, to a baghouse filter in order to meet the current emission limits established in Atlantic Copper’s Environmental Permit (EP). This off-gas stream contains 20.9% O2 at environment temperature so that, once it has been dedusted, it can be partially recirculated as blast air in the FSF, with the rest being sent into the atmosphere. Foreseeing changes in European environmental legislation, and as a result of the latest revision of the best available techniques reference document on non-ferrous metals (NFM BREF) in compliance with the European Industrial Emissions Directive 2010/75 (IED), Atlantic Copper launched a project aimed at defining the most suitable SO2 abatement treatment of FSF and SCEF tapping ventilation system off-gas. Preliminary pilot tests were performed in SCEF tapping ventilation system in 2015 and 2016, which confirmed the expected SO2 removal using Sorbacal® SP and SPS. As a result of these promising results, a third campaign of tests was carried out in 2017 that confirmed the technical feasibility of the selected technology, based on SO2 dry abatement. This paper describes the results of these pilot-testing campaigns.

    Keywords:

    Copper; Environmental; Gases; Reduction; Smelting; Sustainability;

    References:

    [1] K.T.Semrau: Control of Sulfur Oxide Emissions from Primary Copper, Lead and Zinc Smelters-A Critical Review, Journal of the Air Pollution Control Association, 21 (1971), 185-194
    [2] R.K.Srivastava and W.Jozewicz: Flue Gas Desulfurization: The State of the Art, Journal of the Air & Waste Management Association, 51 (2001), 1676-1688
    [3] E.Bakke: Application of the Lime/Limestone Flue Gas Desulfurization Process to Smelter Gases, Journal of the Air Pollution Control Association, 30 (1980), 1157-1161
    [4] R.Pisani and D. de Moraes, Removal of Sulfur Dioxide from a Continuously Operated Binary Fluidized Bed Reactor Using Inert Solids and Hydrated Lime, Journal of Hazardous Materials, B109 (2004) 183-189
    [5] R.Foo, R.Berger, J.J.Heiszwolf, Reaction Kinetic Modeling of DSI for MATS Compliance, Power Plant Pollutant Control and carbon management “MEGA” Symposium, Baltimore MD August 16-19, 2016 pp 1-15
    [6] Lhoist Commercial Brochure https://www.sorbacal.com/en/our-product-range#!/sps

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    Cite this article as:

    Rios G, Goncalves P, Gonzalez L, Ramos M, Ovalle J, Palacios M. (2017). Treatment of Gases from Flash Furnace and Slag Cleaning Furnace Tapping Ventilation System. In Kongoli F, Palacios M, Buenger T, Meza JH, Delgado E, Joudrie MC, Gonzales T, Treand N (Eds.), Sustainable Industrial Processing Summit SIPS 2017 Volume 1. Barrios Intl. Symp. / Non-ferrous Smelting & Hydro/Electrochemical Processing (pp. 79-88). Montreal, Canada: FLOGEN Star Outreach