2017-Sustainable Industrial Processing Summit
SIPS 2017 Volume 9. Iron and Steel, Metals and Alloys

Editors:Kongoli F, Conejo A, Gomez-Marroquin MC
Publisher:Flogen Star OUTREACH
Publication Year:2017
Pages:242 pages
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Mathematical Modeling of SER Jet-Emulsion Process

    Valentin Tsymbal1; Alexey Olennikov1; Inna Rybenko1; Pavel Sechenov1; Florian Kongoli2;
    1SIBERIAN STATE INDUSTRIAL UNIVERSITY, Novokuznetzk, Russian Federation; 2FLOGEN TECHNOLOGIES INC., Mont-Royal, Canada;
    Type of Paper: Keynote
    Id Paper: 180
    Topic: 2


    SER Jet-Emulsion Process is a new, compact, energy efficient, environmentally friendly and waste-free iron and steel technology. Its physicochemical fundamentals based on the theory of self-organization at significant deviation from thermodynamic equilibrium as well as its industrial features and advantages have been described in our previous publications.
    In this paper, a mathematical model of one of the main units of this process, the refining column or the gravitational separator is described. The model is based on the 'first principles' Monte Carlo method, in which the particles of charge materials and reaction products interact. The model simulates elastic and inelastic interactions, as well as the chemical transformations that take place in this process.
    The mathematical model was extensively tested especially in the separation of the constituents of fine-dispersed dust from manganese production.
    The obtained regularities, reflecting the process dynamics in space and time were proven important for the choice of design and regime parameters of the column reactors.


    Alloy; Gas; Iron; Metallurgy; Steel; Temperature;Theory of Self-organization; Simulation Model; Monte-Carlo Method; Interactions;Non-waste Technology; Synthesis Gas; Alumino-silicates;


    [1] V.P. Tsymbal, A.A. Olennikov, V.I, Kozhemyachenko, I.A. Rybenko, F. Kongoli; Efficient Utilisation of Fuel Energy in the Steel Industry Using a New Spray-emulsion Reactor within a New Structure of Energy and Metallurgical Units; SIPS 2015 (Sustainable Industrial Processing Summit), Volume 2: Gudenau International Symposium on Iron and Steel Making, Edited by Edited by F. Kongoli, G. Kleinschmidt, H. Pook, K. Ohno, K. Wu, FLOGEN STAR OUTREACH, Montreal, 2015. sips15_2_453FS.
    [2] The process of SER – Metallurgical jet-emulsion reactor / V.P. Tsymbal, S.P. Mochalov, I.A. Rybenko, R.S. Ayzatulov, V.V. Sokolov, A.G Padalko, V.I. Kozhemyachenko, S.Y. Krasnopyorov, K.M. Shakirov, S.N. Kalashnikov, L.A. Ermakova, A.A. Olennikov, A.M. Ognev, S.V. Szczepanov, A.A. Rybushkin, E.V. Suzdaltsev // Ed. V.P. Tsymbal. Moscow: Metallurgizdat, 2014. 488p.
    [3] D.P. Kroese, T. Beretov, T. Taimer, Z.I. Botev; Why the Monte Carlo method is so important today (WIREs Comput Stat 6) 2014. P 386–392.
    [4] D.P. Kroese, T. Taimer, Z.I. Botev; Handbook of Monte Carlo Methods. Wiley, 2011. 743p.
    [5] Using the principles of self-organization and dissipative structures when creating a new jet-emulsion metallurgical process V.P. Tsymbal, V.I. Kozhemyachenko, I.A. Rybenko A.G. Padalko, A.A. Olennikov Coll. tr. XIII International Congress of Steelmakers. Moscow: Polevskoy, 2014. P. 472-477.
    [6] V.P. Tsymbal, P.A. Sechenov; Simulation modeling of the gravity separator in the column reactor jet-emulsion unit // Prospects for the development of metallurgy and machine building with completed basic research and R & D: the works of the scientific-practical conference with international participation and elements of school of young scientists, 3-5 June 2015. Ekaterinburg, 2015. P. 464-468.
    [7] Simulation of heterogeneous separator unit SIR and the problem of the use of the Navier-Stokes / V.P. Tsymbal, P.A. Sechenov A.A. Olennikov, A.G. Padalko // Metallurgy: technology, innovation, quality: the works of the XIX International scientific and practical conference, 15-16 December 2015. Novokuznetsk: SibGIU, 2015 V.1. P. 73-80.
    [8] V.V. Kramarenko; Hydraulics Part 1: Methodological Materials for the Course “Hydraulics”. Tomsk: TPU, 2009. 124p.
    [9] A. D. Al’tshul’; Examples of Calculations on Hydraulics. Textbook for High Schools. Moscow: Strynzdat, 1977. 248p.

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    Tsymbal V, Olennikov A, Rybenko I, Sechenov P, Kongoli F. (2017). Mathematical Modeling of SER Jet-Emulsion Process. In Kongoli F, Conejo A, Gomez-Marroquin MC (Eds.), Sustainable Industrial Processing Summit SIPS 2017 Volume 9. Iron and Steel, Metals and Alloys (pp. 104-115). Montreal, Canada: FLOGEN Star Outreach