2017-Sustainable Industrial Processing Summit
SIPS 2017 Volume 9. Iron and Steel, Metals and Alloys

Editors:Kongoli F, Conejo A, Gomez-Marroquin MC
Publisher:Flogen Star OUTREACH
Publication Year:2017
Pages:242 pages
ISBN:978-1-987820-77-5
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
CD-SIPS2017_Volume1
CD shopping page

    Analytical Modelling of Surface Temperature in Cylindrical Grinding

    Azhar Thanedar1; Panchakshari Hiremath2; Suhas Joshi2; Rajkumar Singh2;
    1BHARAT FORGE LTD., Pune, India; 2, , ;
    Type of Paper: Regular
    Id Paper: 344
    Topic: 3

    Abstract:

    Cylindrical grinding process requires a large amount of specific grinding energy and the energy is dissipated as heat in the work surface resulting in increasing the surface temperature and localized plastic deformation. An increase in temperature at grinding interaction zone causes deterioration of the surface integrity, leading to grinding burns, induction of tensile residual stress and geometrical inaccuracies, so it's become important to understand the factors which affect grinding temperature. This work focuses on theoretical evaluation of maximum surface temperature so that the onset of grinding burn can be identified. It is known that, direct measurement of grinding temperature has been always difficult during the experiment method as the work-wheel interaction zone is fairly hidden and flooded with the coolant. Therefore, the evaluation of temperature would help the in early detection of possibility of the grinding burn. Grinding zone temperature evaluation reveals that, when the calculated grinding temperature reaches beyond the optimum value 631oC, this results in grinding burn on the surface with a BNA value of the order of 100 mp for medium carbon steel.

    Keywords:

    Industry; Measurement; Metallurgy; Modeling; Process; Steel; Technology; Temperature;

    References:

    [1] Moriaki Sakakura, Takashi Ohnishi, Takayuki Shinoda, Kazuhito Ohashi, Shinya Tsukamoto and Ichiro Inasaki: Temperature distribution in a workpiece during cylindrical plunge grinding, Prod. Eng. Res. Devel, 2012, 6:149–155.
    [2] Tonshoff HK, Friemuth T, Becker JC: Process monitoring in grinding, Ann CIRP, 2002 51(2):551–571.
    [3] Guo C, Malkin S: Inverse heat transfer analysis of grinding, part 1: method, Trans ASME J Eng Ind, 1996, 118:137–142.
    [4] S.Malkin and C.Guo: Thermal analysis of grinding, Annals of the CIRP, 2007, vol. 56/2/2007.
    [5] J. E. Mayer, G. Purushothaman and S. Gopalakrishnan: Model of Grinding Thermal Damage for Precision Gear Materials, 1999.
    [6] Malkin, S: Thermal Aspects of Grinding: Part 2 - Surface Temperatures and Workpiece Burn, Trans. ASME - Journal of Engineering for Industry, 1974, 96:484.
    [7] K. Takazawa: Bulletin of the Japan Society of Precision Engineering 2 (1966) 14.
    [8] S. Kohli, C. Guo, S. Malkin: Energy partition to the workpiece for grinding with aluminum oxide, and CBN abrasive wheels, ASME Journal of Engineering for Industry, 1995, 117 (1995) 160–168.
    A. Lefebvrea, P. Vievilleb, P. Lipinskia and C. Lescalier: Numerical analysis of grinding temperature measurement by the foil/workpiece thermocouple method, International Journal of Machine Tools & Manufacture, 2006, 46 (2006) 1716–1726.
    [9] A.D. Batako, W.B. Rowe and M.N. Morgan: Temperature measurement in high efficiency deep grinding, International Journal of Machine Tools & Manufacture, 2005, 45 (2005) 1231–1245.
    [10] W.B. Rowe, S.C.E. Black, B. Mills: Temperature control in CBN grinding, The International Journal of Advanced Manufacturing Technology, 1996, 12 (1996) 387–392.
    [11] T. Ueda: Measurement of grinding temperature using infrared radiation pyrometer with optical fiber, Journal of Engineering for Industry, 1986, 108 (1986) 241–247.
    [12] T. Kato and H. Fujii: Temperature measurement of workpiece in surface grinding by PVD film method, Journal of Manufacturing Science and Engineering, 1997, Vol. 119/689.
    [13] P. Comley, I. Walton, T. Jin, and D.J. Stephenson: A High Material Removal Rate Grinding Process for the Production of Automotive Crankshafts, Annals of the CIRP, 2006 Vol. 55/1/2006.
    [14] C. Guo, Y. Wu, V. Varghese and S. Malkin: Temperature and Energy Partition for Grinding with Vitrified CBN Wheels, Annals of the CIRP, 1999, vol. 48/1/1999.
    [15] J. Kopac and P. Krajnik: High-performance grinding- A review, Journal of material processing Technology, 2006, vol. 175(2006) 278-284.
    [16] S. Agarwal and P. Venkateshwar Rao: Grinding characteristics, material removal and damage formation mechanism in high removal rate grinding of silicon carbide, International journal of machine tools and manufacture, 2010, vol. 50, 1077-1087.
    [17] S. Malkin and C. Guo: Grinding Technology- Theory and Application of Machining with Abrasives, Industrial Press, second edition, 2008.
    [18] X. Chen, W.B. Rowe and R. Cai: Precision grinding using CBN wheel, International journal of machine tools and manufacture, 2002, vol. 42, 585-59.
    [19] W. B. Rowe: Principle of modern grinding technology, William Andrew Press, 2009.
    [20] D. Qin, F. Wang, Fangjin Xi and Z. Liu: A theoretical model of grinding force and its simulation, Advanced Material Research, 2013, vol. 690-693(2013) pp 2395-2402.
    [21] Rogelio L.Hecker, Steven Y. Liang, Xiao Jian Wu, Pin Xia and David Guo Wei Jin: Grinding force and power modeling based on chip thickness analysis, International Journal Adv. manuf Technol., 2007, vol. 33, 449-459.
    [22] Rogelio L.Hecker, Igor M. Ramoneda and Steven Y. Liang: Analysis of wheel topography and grit force for grinding process modeling, Journal of manufacturing process, 2003, vol. 5/No. 1.
    [23] S.Patnaik Durgumahanti, Vijayender Singh and P.Venkateshwara Rao: A new model for grinding force prediction and analysis, International journal of machine tools and manufacture, 2010, vol. 50, 231-240.
    [24] Malkin, S., Cook, N.H: The wear of grinding wheels. Part 2 – fracture wear. J. Eng. Indus. 1971, 93 (4), 1129–1133.
    [25] Jaeger, J., Carslaw, H.: Moving sources of heat and the temperature of sliding contacts, New South Wales, 1942, 76 (3), 202.

    Full Text:

    Click here to access the Full Text

    Cite this article as:

    Thanedar A, Hiremath P, Joshi S, Singh R. (2017). Analytical Modelling of Surface Temperature in Cylindrical Grinding. In Kongoli F, Conejo A, Gomez-Marroquin MC (Eds.), Sustainable Industrial Processing Summit SIPS 2017 Volume 9. Iron and Steel, Metals and Alloys (pp. 221-229). Montreal, Canada: FLOGEN Star Outreach