2018-Sustainable Industrial Processing Summit
SIPS2018 Volume 8. Composite, Ceramic, Nanomaterials and Mathematics

Editors:F. Kongoli, M. de Campos
Publisher:Flogen Star OUTREACH
Publication Year:2018
Pages:184 pages
ISBN:978-1-987820-96-6
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    Modern Composite Ceramic Binders in Investment Casting Technologies

    Rafal Cygan1;
    1RZESZOW UNIVERSITY OF TECHNOLOGY, Rzeszow, Poland;
    Type of Paper: Regular
    Id Paper: 206
    Topic: 18

    Abstract:

    This article presents research results on modern ceramic materials used for the manufacturing of critical elements in aircraft engine hot zones, by using investment casting technology. Investment casting using multi-layered ceramic moulds is commonly used in the production of aircraft components. This technology allows precise reproduction of geometrically complex spatial shapes. The quality requirements that the final product must meet, which are extremely and increasingly rigorous, necessitate a permanent solution for technologically complex problems related to castings defects that are dependent on the ceramic mould's technological quality. Prevention of casting defects is accomplished by optimizing the parameters of the metallurgical process, and by improving structural and technological construction of the mould. On the other hand, to limit the defects coming from the mould's technological quality, one should correctly select technical and auxiliary materials for constructing self-supporting ceramic moulds and the parameters of the manufacturing process.

    Keywords:

    Ceramic; Core-Shell; Industry;

    References:

    [1]. Matysiak, H., Zagorska M.,Balkowiec, A., Adamczyk-Cieslak, B., Cygan, R., Cwajna, J., Nawrocki, J., Kurzydłowski, K.J. "The microstructure degradation of the in 713C nickel-based superalloy after the stress rupture tests" Journal of Materials Engineering and Performance Volume 23, Issue 9, September (2014) 3305-3313.
    [2] M. Gromada, A. Świeca, M. Kostecki, A. Olszyna, R. Cygan. 2015. Ceramic cores for turbine blades via injection moulding. Journal of Materials Processing Technology Volume 220. 107-112
    [3] R. Cygan, P. Zywicki,T. Szczech, M. Kwiatkowski. Revert alloy impact on mechanical properties of nickel based superalloys used in production of aircraft engine critical components. 2016. 72nd World Foundry Congress. 225-226
    [4] J. Baker. 1997 Five Thousand Years of Investment Castings, BICTA Bulletin 26. 6-8.
    [5] D. Szeliga, K. Kubiak, W. Ziaja, R. Cygan. 2014. Influence of silicon carbide chills on solidification process and shrinkage porosity of castings made of nickel based superalloys. International Journal of Cast Metals Research Volume 27, Issue 3. 146-160
    [6] P. Rokicki, G. Budzik, K. Kubiak, J. Bernaczek, T. Dziubek, M. Magniszewski, A. Nowotnik, J. Sieniawski, H. Matysiak, R. Cygan, A. Trojan. 2014. Rapid prototyping in manufacturing of core models of aircraft engine blades. Aircraft Engineering and Aerospace Technology Volume 86, Issue 4. 323-327

    Cite this article as:

    Cygan R. (2018). Modern Composite Ceramic Binders in Investment Casting Technologies. In F. Kongoli, M. de Campos (Eds.), Sustainable Industrial Processing Summit SIPS2018 Volume 8. Composite, Ceramic, Nanomaterials and Mathematics (pp. 123-124). Montreal, Canada: FLOGEN Star Outreach