2025 - Sustainable Industrial Processing Summit
SIPS2025 Volume 11. Intl. Symp on Iron and Steel, Non-ferrous, Metals, Bioextraction, Molten and Recycling

Editors:F. Kongoli, P. Assis, R. Alvarenga, J.A. de Castro, B. Deo, W.F. Santos Jr., S.L. de Andrade, GS. Mahobia, T. Usui, J. Antrekowitsch, A. Charitos, C. Oosterhof, M. Stelter, Z. Wang, A. Dmitriev, M.C. Gomez Marroquin, Y. Gordon, M. Naimanbayev, S. Prakash, V. Tsepelev
Publisher:Flogen Star OUTREACH
Publication Year:2025
Pages:298 pages
ISBN:978-1-998384-58-7 (CD)
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    EVALUATION OF THE PRECIPITATION BEHAVIOUR AND THE CHARACTERISTICS OF THE GAINED PRODUCT FROM STAINLESS STEEL DUST LEACHATE AS A POTENTIAL USAGE FOR FERRO-ALLOY INDUSTRY

    Thomas Wolfgang Howard1; Stefan Steinlechner2;
    1CHRISTIAN DOPPLER LABORATORY FOR SELECTIVE RECOVERY OF MINOR METALS IN INNOVATIVE PROCESS CONCEPTS, Leoben, Austria; 2MONTANUNIVERSITÄT LEOBEN, Leoben, Austria;
    Type of Paper: Invited
    Id Paper: 235
    Topic: 6

    Abstract:

    In the aspect of growing production rates in most metallurgical industries in the recent past, the accumulation of the associated by-products like sludges, slags and dust also followed this trend  [1]. One such residue is the dust generated by stainless steel production, which contains both Cr and Ni in significant amounts [2]. If not recovered, this would conclude with a double loss for producers, as they lose these metals in residues, for which in most western countries landfilling costs arise. Furthermore, this also constitutes an enormous burden for the environment and eventually humanity itself, which suffer under the consequences of potentially hazardous compounds, like hexavalent Cr, accompanied in the respective residues [3]. Most of the today's applied processes to recover these metals are of pyrometallurgical nature, which aside from being energy intensive and carbon based, are only capable of producing a mixed Fe-Ni-Cr alloy and are few and far between [4]. For those reasons, the authors have studied potential hydrometallurgical treatment for such Cr-Ni-rich dusts as for their recovery. In the first steps, the dust was characterized thoroughly, leached with hydrochloric acid, and investigated for the optimal leaching parameters. The aim of the follow-up recovery was the separation into a Cr-rich and Ni-rich fraction, by the means of neutralization precipitation with NaOH. These experiments were both conducted with synthetic solutions. The experiments conducted have shown that a selective recovery of Cr and Ni is plausible under specific conditions to gain these metal specific rich fractions. These products were characterized by SEM-EDX among others to determine the potential usage for ferro-alloys or other industries.

    Keywords:

    Chromium; Nickel; Hydrometallurgy

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    Howard T and Steinlechner S. (2024). EVALUATION OF THE PRECIPITATION BEHAVIOUR AND THE CHARACTERISTICS OF THE GAINED PRODUCT FROM STAINLESS STEEL DUST LEACHATE AS A POTENTIAL USAGE FOR FERRO-ALLOY INDUSTRY. In F. Kongoli, P. Assis, R. Alvarenga, J.A. de Castro, B. Deo, W.F. Santos Jr., S.L. de Andrade, GS. Mahobia, T. Usui, J. Antrekowitsch, A. Charitos, C. Oosterhof, M. Stelter, Z. Wang, A. Dmitriev, M.C. Gomez Marroquin, Y. Gordon, M. Naimanbayev, S. Prakash, V. Tsepelev (Eds.), Sustainable Industrial Processing Summit Volume 11 Intl. Symp on Iron and Steel, Non-ferrous, Metals, Bioextraction, Molten and Recycling (pp. 207-214). Montreal, Canada: FLOGEN Star Outreach