2025 - Sustainable Industrial Processing Summit
SIPS2025 Volume 11. Intl. Symp on Iron and Steel, Non-ferrous, Metals, Bioextraction, Molten and Recycling

Editors:F. Kongoli, P. Assis, R. Alvarenga, J.A. de Castro, B. Deo, W.F. Santos Jr., S.L. de Andrade, GS. Mahobia, T. Usui, J. Antrekowitsch, A. Charitos, C. Oosterhof, M. Stelter, Z. Wang, A. Dmitriev, M.C. Gomez Marroquin, Y. Gordon, M. Naimanbayev, S. Prakash, V. Tsepelev
Publisher:Flogen Star OUTREACH
Publication Year:2025
Pages:298 pages
ISBN:978-1-998384-58-7 (CD)
ISSN:2291-1227 (Metals and Materials Processing in a Clean Environment Series)
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    STUDY OF DEEP COPPER RECOVERY FROM SLAGS UNDER CONTROLLED OXYGEN PARTIAL PRESSURE

    Maral Dyussebekova1; Sergey Kvyatkovskiy1;
    1SATBAYEV UNIVERSITY, Almaty, Kazakhstan;
    Type of Paper: Regular
    Id Paper: 238
    Topic: 6

    Abstract:

    Deep slag recovery is a critical process in the metallurgical industry to extract valuable metals from slag waste. Current literature indicates a significant knowledge gap regarding the deep reduction of slags under extremely low partial pressures of oxygen, approximately PO2<10-10 atm [1-3].

    This study aims to explore the factors influencing the efficiency of metal recovery from slag, particularly focusing on the chemical composition of slag, temperature, and oxygen partial pressure [4-5]. The goal is to optimize recovery processes to enhance efficiency and reduce costs.

    The research involved experimental melting of slag samples under controlled conditions, simulating autogenous melting and purging with oxygen-containing mixtures. Various analytical techniques, including X-ray phase analysis, thermal analysis, and SEM analysis, were employed to evaluate the composition and properties of the slag.

    The findings demonstrate that achieving deeply reducing conditions significantly impacts the recovery of metals, particularly copper, from slag. The study reveals that the copper content can decrease from 0,93-1,54% to 0.43-0.80% after reduction treatment, highlighting the importance of controlling oxygen partial pressure and temperature during the process. Optimal conditions for reducing depletion of slags were identified, indicating a temperature of 1300 °C and a need for substantial heat input to facilitate effective reduction reactions.

    Keywords:

    Slag smelting; Copper; Copper Sulphide; Pyrometallurgical Processes; Pyrometallurgy; Reduction smelting; Scanning Electron Microscopy (SEM)

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    Cite this article as:

    Dyussebekova M and Kvyatkovskiy S. (2024). STUDY OF DEEP COPPER RECOVERY FROM SLAGS UNDER CONTROLLED OXYGEN PARTIAL PRESSURE. In F. Kongoli, P. Assis, R. Alvarenga, J.A. de Castro, B. Deo, W.F. Santos Jr., S.L. de Andrade, GS. Mahobia, T. Usui, J. Antrekowitsch, A. Charitos, C. Oosterhof, M. Stelter, Z. Wang, A. Dmitriev, M.C. Gomez Marroquin, Y. Gordon, M. Naimanbayev, S. Prakash, V. Tsepelev (Eds.), Sustainable Industrial Processing Summit Volume 11 Intl. Symp on Iron and Steel, Non-ferrous, Metals, Bioextraction, Molten and Recycling (pp. 227-242). Montreal, Canada: FLOGEN Star Outreach