| SESSION: AdvancedMaterialsTuePM1-R6 |
9th Intl Symposium on New & Advanced Materials and Technologies for Energy, Environment, Health and Sustainable Development |
| Tue. 18 Nov. 2025 / Room: Jasmin | |
| Session Chairs: Alena Pribulova; Fernand D. S. Marquis; Student Monitors: TBA | |
Today and globally, we experience considerable, urgent and critical challenges in all domains of sustainable development, which is a comprehensive and complex system of systems requiring multidisciplinary and interdisciplinary science and technology inputs with economic, environmental, and social objectives, and considerable scientific and technological innovation. In broad terms, sustainable development is achieved when the present needs and challenges are met without critical depletion of natural and manufactured resources and without placing in jeopardy the ability of future generations to meet their own needs and challenges. The trade space is very wide, and the multitude of trade-offs generate considerable challenges and make it often very difficult to achieve an effective balance, which is most beneficial to all concerned. During the last sixty years the planet’s population has grown exponentially, from 2 to almost 8 billion people, and the technological progress achieved has been tremendous, especially in the industrialized countries. These trends are expected to continue, even at faster rates. However, all these associated technological activities in the pursuit of better living standards have created a considerable depletion of resources and pollution of land, water, air, and natural resources, for the global population. Considerable achievements have been obtained in the development and deployment of transformative materials such as light weight metallic alloys, metal matrix composites, intermetallic and carbon fiber composites, and hybrid materials. Nano, nano-structured and nano-hybrid carbon-based materials systems and nanotechnologies are now being deployed with considerable impact on energy, environment, health, and sustainable development. This presentation presents perspectives of the global impact of innovation and transformative materials with a focus on nanomaterials and nanotechnologies with examples from several domains of sustainable development.
Ultrahigh- Amorphous highly conductive coatings Ti-Al-C, (Ti,Mo)-Al-C and (Ti,Cr)-Al-C were deposited on titanium alloy substrates by hybrid magnetron using T2AlC and Ti3AlC2 MAX-phases-based targets and in parallel cathode-arc evaporation of Mo or Cr targets. The (Ti,Cr)-Al-C coating demonstrated the highest long-term oxidation resistance, and after heating in air at 600 °C for 1000 h, its surface electrical conductivity became even slightly higher after long-term heating: increased from s= 9.84×106 S/m to s= 4.35×105 S/m, which is explained by the crystallization of the amorphous coating during heating process. The nanohardness and Young's modulus of the coating after deposition were within 15 GPa and 240 GPa, respectively. The (Ti,Cr)-Al-C coating showed the highest electrochemical corrosion resistance among all deposited coatings in 3.5 wt.% NaCl aqueous solution at 25 °C: corrosion potential Ecorr = 0.044 V vs. saturated calomel electrode, corrosion current density icorr = 2.48×10-9 A/cm2. The hybrid magnetron deposited (Ti,Cr)-Al-C coatings can be used to protect interconnects in lightweight molten carbonate fuel cells elements.
| SESSION: AdvancedMaterialsTuePM2-R6 |
9th Intl Symposium on New & Advanced Materials and Technologies for Energy, Environment, Health and Sustainable Development |
| Tue. 18 Nov. 2025 / Room: Jasmin | |
| Session Chairs: Sanjeev Khanna; Farida Kapsalamova; Student Monitors: TBA | |
Ultrahigh-temperature, corrosion-resistant materials based on HfB2 (melting point of HfB2 - 3380 oC) have high thermal conductivity, high level of mechanical characteristics, high corrosion resistance in oxidizing atmosphere due to the ability to form protective, oxidation-resistant scales at elevated temperatures. They are promising for many ultrahigh-temperature applications, for example, for the manufacture of nozzles for aircraft and rocket engines that are in contact with aggressive gases at high temperatures, as well as for the manufacture of wing edges and fairings for supersonic aircraft, etc. It is known that the addition of SiC to HfB2 can increase the mechanical properties of composite. The results of present investigations (obtained in the framework of III-5-23 (0786) grant from the National Academy of Sciences of Ukraine) showed that on the densification, mechanical characteristics and resistance toward ablation important role play sizes and quality of SiC initial powder used as addition. Such effect we observed both for the composites prepared under hot pressing conditions (30 MPa pressure) and conditions of high pressure (2 GPa) – high temperature. Our previous studies have shown that the use of high pressures and temperatures and hot pressing, and the addition of SiC to HfB2 allowed us to achieve a level of mechanical properties of the resulting ceramic materials that, in terms of hardness and crack resistance, surpass the best world analogues. It was also shown that the addition of SiC significantly reduces the melting point and accelerates the oxidation kinetics upon heating. The microhardness, HV, and fracture toughness, K1C, (at an indentation load of 9.8 N) of the HfB2-30 wt.% SiC(5-10 µm) composite material which was hot pressed (under 30 MPa) were HV =38.6 ±2.5 GPa and K1C =7.7 ±0.9 MPa m0.5 when specific density 6.54 g/cm3 (and near zero porosity) was attained. For HfB2-30 wt.% SiC(30-50 µm) porosity was about 17 % and HV = 28.1 ±11.3 GPa and K1C = 6.1 ±2.2 MPa m0.5. Hot-pressed HfB2 without additives exhibits HV = 18.9 ±0.1 GPa and K1C = 7.65 ±0.6 MPa·m0.5, porosity 2.4% and specific density 10.79 g/cm3. Ablation tests in air of the samples of ultrahigh-temperature hot-pressed ceramics based on HfB2 and HfB2-SiC when heated with a gas burner (into which an O2/C2H2 mixture was fed, and the distance to the sample surface was 13 mm) showed that HfB2 ceramics with an additive of 30% by weight of SiC with a grain size of 30-50 μm and 5-10 μm turned out to be significantly more stable (up to 2066-2080 °C, respectively, at an internal mass of 0.25 mg/s) than ceramics with HfB2 without the additive (cracked at 1870 °C).
| SESSION: AdvancedMaterialsTuePM3-R6 |
9th Intl Symposium on New & Advanced Materials and Technologies for Energy, Environment, Health and Sustainable Development |
| Tue. 18 Nov. 2025 / Room: Jasmin | |
| Session Chairs: Marcela Pokusova; Konrad Swierczek; Student Monitors: TBA | |
The sintering processes of TaB2 and TaB2 mixtures with 20 and 30 wt. % SiC, ZrSi2, Si3N4, and MoSi2 were investigated under hot pressing (HotP) conditions at 30 MPa, 1750-1970 °C, 0.33 - 1.0 h, and high pressure–high temperature (HP-HT) conditions at 4.1 GPa, 1800 °C, 0.33 h,, as well as TaB2 and its mixtures with 20 and 30 wt.% SiC under spark plasma sintering (SPS) at 45 MPa, 1500-1950 °C, 0.05 h. The highest values of mechanical characteristics of single-phase TaB2 samples were achieved after sintering by the HotP (1900 °C, 1 h) – Vickers hardness НV(9.8 N) = 32.4 ± 0.1 GPa (density r =11.8 g/cm3) and SPS (1950 °C, 0.05 h) - НV(49 N) = 20.8 ± 2.0 GPa and K1C(49 N)= 7.6 ± 1.6 MPa•m0.5 (r =11.75 g/cm3). A significant improvement in Young's modulus from 532 GPa to 853 GPa was achieved by adding 20 wt.% SiC and HotP at 1900, 1 h. By sintering mixtures with 30 wt.% SiC using the HP-HT and SPS methods at 1800 °C for 0.13 and 0.05 h, respectively, the following materials were obtained: with НV(9.8 N)= 39.4 GPa and K1C(9.8 N)=6.75 MPa•m0.5 (HotP) and НV(49 N)=25.4±2.1 GPa and K1C(49 N)=10.8±0.8 MPa•m0.5 (SPS). The variation in the properties of the materials upon addition of additives is explained by the formation of solid solutions due to the diffusion during sintering of the present elements and different porosity. When adding 30 wt.% SiC after HotP (1900 °C, 1 h), the approximate stoichiometric composition of the matrix phase of the sample estimated by SEM EDX was TaB2Si0.5O0.06.
| SESSION: AdvancedMaterialsWedPM1-R6 |
9th Intl Symposium on New & Advanced Materials and Technologies for Energy, Environment, Health and Sustainable Development |
| Wed. 19 Nov. 2025 / Room: Jasmin | |
| Session Chairs: David Scheiblehner; Carla Vilela; Student Monitors: TBA | |
The results of influence of amount of SiC additives to HfB2 and the physical chemical characteristics of the additives will be under the discussion. Studies of the resistance to ablation of hot-pressed HfB2 and HfB2-SiC samples heated by a gas burner showed that HfB2 ceramics with the addition of 30 wt.% SiC with average grain sizes of 30-50 μm (powder with fragmented grains with sharp edges with approximate average stoichiometry SiC1.6O0.1, and 6_H SiC structure) and 5-10 μm (single-crystal grains with a hypercubic shape, close to spherical, practically free of impurities, with approximate stoichiometry SiC1.5, b-SiC) have significantly higher thermal resistance – up to temperatures of 2766 and 2780 °C, respectively (mass loss of 0.25 mg/s) than HfB2 ceramics without additives, samples of which cracked already at 1870 °C. The formation of a framework from SiC when 40 wt.% SiC was added resulted in decrease of resistance to ablation, of Young's modulus, and the material cracking at low temperature during heating in air. The composite made from a mixture of HfB2 - 30 wt.% b-SiC (5-10 μm) by hot pressing under a pressure of 30 MPa, 1950 °C, 30 min. with a specific gravity of 6.54 g/cm3 demonstrated the highest Vickers microhardness HV(9.8 N)=38.6±2.5 GPa and fracture toughness, K1c(9.8 N)=7.7 ± 0.9 MPa m0.5, Young's modulus 510 GPa. The additions of SiC_6H with sharp fragment grains of 1 μm in size with a lamellar or strongly elongated in one direction grains, with an approximate stoichiometry of SiC4.6O0.75 or 3-10 μm with an approximate stoichiometry of SiC2.3O0.25 added in the same amount (30 wt.%) were cracked during heating in air at a temperature of 1787 and 1455 °C, respectively.
| SESSION: AdvancedMaterialsWedPM2-R6 |
9th Intl Symposium on New & Advanced Materials and Technologies for Energy, Environment, Health and Sustainable Development |
| Wed. 19 Nov. 2025 / Room: Jasmin | |
| Session Chairs: Meng-Hsin Chen; Jui-Cho Yang; Student Monitors: TBA | |
The use of metals as activators for sintering cubic boron nitride has certain advantages because it lowers the activation barriers between the components or makes the process partially liquid-phase, thereby creating a porous material [1]. Also, very importantly, chemical interaction occurs that promotes the consolidation of cBN grains both with each other and with reaction products. Among the classical metals used to create cBN polycrystals, Al and Co, Ni & Al combinations in amounts of 1-5 % by weight should be noted [2]. The addition of refractory Co also contributes to the crack resistance of cBN ceramics.
In this work, which was carried out under Contract No. 5.9/25-П(2) with the National Academy of Sciences of Ukraine, we made the first attempt to use heat-resistant Hf as an additive to cBN ceramics of the BL- group in order to observe the behavior of refractory metals for this type of tool ceramics. As a base system, we used a cBN-HfC composition that corresponds to the composition of the BL- group, in which we have already produced high-quality cutting inserts with a diameter of 9.52 mm. The starting mixture for sintering was a homogeneous charge of cBN-HfC-Hf composition (60:37:3 % by volume) with an average grain size in the range of 1-3 μm. The HPHT sintering of the charge, which was previously subjected to vacuum degassing, was carried out in a toroidal high-pressure apparatus at a temperature of 2250-2300 °C and a pressure of 8 GPa, the sintering time was 60 seconds. As a result of high pressure and temperature, superhard ceramics of the BL group were formed with a homogeneous microstructure, which included cBN grains, HfC in a practically unchanged morphological form, and newly formed fine-grained HfB2 in amounts up to 8 % by volume, which is evenly distributed in the cBN-HfC matrix (three-phase ceramics). No residues of metallic hafnium could be detected by XRD. The hafnium boride with lattice parameters a = 0.3130 nm, c = 0.3458 nm has a dual origin due to the interaction of cBN with hafnium carbide and direct contact interaction with the metal itself. Since the formation of HfCN was not observed, we assume the displacement of N2 from the reaction zone as a consequence of chemical transformations to balance the system. Given the fact that the Tmp. of hafnium is 2233 oC at atmospheric pressure, and high pressure only increases it, chemical reactions occur in the system at temperatures close to melting or by solid-phase transformations. The newly created ceramics are highly modular and superhard (HV = 33 GPa), which can be used to make cutting inserts with a diameter of 6.35 to 12.7 mm with a sharp cutting edge, suitable for metalworking hardened steels. Using the developed methodology with metal-containing components, the authors plan to use refractory high-entropy alloys as an effective additive for the sintering of cBN ceramics of the BL group for tooling purposes.
The AlN-based dielectric composite materials with high resistivity values are promising for use in electronics. However, ensuring a sufficient level of their mechanical characteristics is no less important condition for the practical use of products from these composites. For composites of the AlN-C-ZrB2 and AlN-C-TiN systems with resistivity >109 Ohm, which were manufactured under hot pressing conditions at a temperature of 1900 °C and a pressure of 12 MPa, mechanical characteristics, in particular hardness and fracture toughness, were studied.
Using a FALCON 500 microhardness tester with an optical camera, the Vickers microhardness was determined at a load of 98 N, and the fracture toughness of composite materials was also calculated taking into account the sizes of cracks emanating from the corners of the pyramid imprint.
The obtained results of the measurements of the mechanical characteristics indicate a slight decrease in the hardness of the AlN-C-ZrB2 and AlN-C-TiN composites in contrast to the aluminum nitride composite without additional components. The hardness value of AlN-C-ZrB2 ceramics is 7.99±0.14 GPa, and AlN-C-TiN ceramics is 8.77±0.48 GPa, while for AlN ceramics the HV value is at the level of 11.34 ± 0.7 GPa. It is noted that for the material with a higher hardness value, the level of fracture toughness is also higher and is 5.01±0.34 MPa•m1/2, while K1C for the other composite, like the hardness value, is expectedly lower - 4.68±0.3 MPa•m1/2. The adding components to aluminum nitride to improve electrodynamic characteristics results in a slight decrease in mechanical characteristics, but their level is high enough to withstand loads during material processing or when operating in vibration conditions.