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RECYCLABLE INTUMESCENT COATING FOR FIRE PROTECTION
Fabienne Samyn1; Kadir Apaydin1; Maude Jimenez1
1Université de Lille, Lille, France

PAPER: 118/Polymers/Regular (Oral) OL
SCHEDULED: 16:45/Tue. 18 Nov. 2025/Sampaguita

ABSTRACT:

The effectiveness of intumescent paints, applied on different kind of substrates such as steel, wood and composites, has been extensively proven in various fields like building, transportation. Upon fire exposure, these protective paints containing 30 to 50 wt.% of flame retardant additives decompose leading to the development of an insulating expanded multicellular carbon structure [1]. Epoxy thermoset is one of the binders commonly used for such paints but it exhibits some limitations including maintenance issues following damage (impacts, scratches...) and end-of-life management limited by the lack of solution for separating the paint from the substrate. 

To tackle these issues, a promising strategy could be to use stimuli responsive binders such as covalent adaptative networks and particularly vitrimers. Vitrimers are able to change their topology by thermal activation of associative bond exchange reactions imparting them intrinsic recycling and healing abilities [2]. The development of an intumescent vitrimer coatings is however not straightforward since the high additives loading used in such coatings could impart the dynamic properties. In the literature, only few articles have investigated the impact of the presence of nanoparticles [3-8] or microsize additives [9] on the dynamic of the vitrimer matrix. 

In this study, we evaluate the potential of using epoxy vitrimer binders to replace the thermoset one in a classical intumescent paint formulation containing 50 wt. % of additives. Particular emphasis is given on the trade-off between fire and mechanical performances, as well as the processability and the dynamic properties of the network. We demonstrated in this work, the elaboration of an intumescent vitrimer coating exhibiting satisfying fire performances with dynamic kinetics of bond exchange reactions which could be further improved. 

REFERENCES:
[1] Nazrun, T. et al., Fire 8(4) (2025) 155
[2] Montarnal, D. et al., Science 334(6058) (2011) 965-968
[3] Legrand, A. et al., Macromolecules 49(16) (2016) 5893-5902
[4] Huang, Z. et al., Composites Science and Technology, 154 (2018) 18-27
[5] Liu, Y. et al., ACS Applied Materials and Interfaces, 10(3) (2018) 2992-3001
[6] Yang, Y. et al., Chemical Science, 5(9) (2014) 3486-3492
[7] Zhang, H. et al., Composites Part A: Applied Science and Manufacturing, 99 (2017) 15-22
[8] Hubbard, A.M. et al., ACS Applied Polymer Materials 4(9) (2022) 6374-6385
[9] Meunier, L. et al., Polymer, 290 (2024) 126559